power cell system for deep water applications and power cell for use in a power cell system

专利摘要:
ENERGY CELL FOR DEEP WATER APPLICATIONS. The invention relates to a power cell (1) for deep water applications comprising a power cell housing (2), a capacitor bank (3), an electronic module (4) and input / output connectors ( 5, 6), in which the housing of energy cells (2) is made essentially of an insulating material. The invention further describes a system of energy cells (100) comprising a number of replaceable energy cells (1), a structure (20) for supporting the energy cells (1), and electrical connections, in particular a bar arrangement support (18) to connect to the power cells.
公开号:BR112014008192B1
申请号:R112014008192-1
申请日:2012-10-01
公开日:2020-12-22
发明作者:Boerge Sneisen
申请人:Siemens Aktiengesellschaft；
IPC主号:

专利说明:

Field of invention
[001] The invention relates to a power cell for deep water applications, comprising a power cell housing, a capacitor bank, an electronic module, and input / output connectors. The invention further relates to a system of energy cells comprising a number of replaceable energy cells. Background
[002] Deepwater processing (also called submarine) has become more relevant in the field of oil and gas recovery, as deposits located below the ocean floor have often become accessible only through these techniques. For this reason, it is necessary to adapt equipment for long stages (for example, long distances), dispersed and marginal oil or gas fields and for the conditions of high pressure in deep waters. In recent years, large-scale seabed facilities for use in deep waters have been developed. Deepwater installations, in general, are designed to be operated for large stages with total reliability withstanding extreme temperatures and pressures. "Deep waters" in the context of the present invention should be understood to mean situations of 300 meters and deeper, preferably about 2,000 meters and deeper, for example, about 3,000 meters.
[003] Deep water processing facilities, in general, include many pumps driven by electricity, and / or gas compressors to transport oil and gas over very long distances. Such pumps and compressors are driven by variable frequency or variable speed actuators. The variable speed actuator can be connected to, or part of, the seabed energy grid system through which the actuator receives electricity for operation, or the actuator can be directly supplied with electricity from a power plant. energy on land or offshore platform, for example, through a marine or umbilical cable. The variable speed drive, in general, is encapsulated in a pressure resistant outer housing that creates an atmospheric environment, for example, an internal pressure of about 1 atmosphere, for the variable speed drive components. The variable speed drive, in general, has a complex design, is not easily scalable and due to atmospheric operation requires a housing of considerable size and weight, since the housing walls must withstand pressure differences of up to 30 MPa (300 Pub). This results in high production, transportation and installation costs.
[004] Conventional terrestrial variable frequency or variable speed actuators can be composed of a number of energy cells arranged in a system of energy cells. Such energy cells can be adapted for application in variable frequency or variable speed high voltage or medium voltage drives. In general, medium voltage refers to voltages classified in a range greater than 690 volts (V) and less than 69 kilovolts (kV). Sometimes, medium voltage can be a voltage between about 1,000 V and about 69 kV. In many of such systems, modular energy cells are used. High voltage rates exceed such medium voltage rates, for example, high voltage rates as they fall within the definition of the invention, are voltage rates greater than about 69 kV.
[005] The power cells used in conventional variable frequency or variable speed terrestrial actuators, in general, include one or more three-phase diode bridge rectifiers, one or more direct current (DC) capacitors and one or more inverters. bridge H as disclosed, for example, in US 2007/0048561 A1 for variable frequency drives. The rectifier converts the input alternating current (AC) voltage to an essentially continuous DC voltage, which is supported by the capacitors that are connected through the rectifier output. The inverter transforms the DC voltage across the DC capacitors to an output that uses pulse width modulation from the semiconductor devices on the H bridge inverter. SUMMARY
[006] It is an objective of the invention to provide a simple power cell and a power cell system increasing the life and reliability of power cells in deep water applications, and reducing the total costs for such power cells and systems of energy cells.
[007] The object of the invention is achieved by means of the energy cell and the energy cell systems according to the invention.
[008] According to the invention, power cells for use in deep water comprise an energy cell housing, a capacitor bank, an electronic module, and input / output connectors. For the sake of simplicity, the number of capacitor banks and electronic modules is not specified, but the terms "capacitor bank" and "electronic module" mean, in the context of the invention, that one or more capacitor banks or electronic modules may be present in an energy cell. In addition, if more capacitor banks and electronic modules are present, they can be the same or different components.
[009] According to the invention, the energy cell housing is essentially made of an insulating material. "Essentially made of an insulating material" means that most parts of an energy cell housing, for example, the housing except some parts such as heat exchangers, electrical connectors, etc., are made of an insulating material . The advantage of an insulating material for energy cell housings is that the energy cell housing itself functions as an electrical insulator against external systems, such as an energy cell structure or another energy cell in a cell system of energy comprising more than one energy cell. Another energy cell can be, for example, an energy cell arranged next to the corresponding energy cell in a row or row of many energy cells.
[0010] Insulating energy cell housings may consist of any insulating material provided that the material is stable in the respective environment to which the energy cell will be exposed. Preferred materials are polymeric materials, such as materials composed of polyoxymethylene (POM) or polypropylene (PP) or the like.
[0011] In contrast to conventional energy cells, the energy cells according to the invention, which include insulating energy cell housings, are safe and more reliable when used in an energy cell system comprising a structure of support just like a metal structure that is used in prior art solutions, in general, for construction reasons. In particular, an additional insulating member such as a bar or blanket or cover for insulation against the metal structure for supporting the energy cells is not necessary because the energy cell housing itself functions as an insulating member . In this way, the number of components of an energy cell system can be reduced when using the energy cells of the invention in contrast to conventional energy cells.
[0012] In order to execute a power cell for deep water applications, any components, such as the capacitor bank and / or the electronic module inside such a power cell can be specifically adapted to a pressurized environment by because of the high pressure of deep water that acts not only outside the energy cells, but also inside. In this way, the components of the energy cell, which are exposed to high pressures and optionally to dielectric fluids, can be tested and qualified according to relevant standards (for example, DNV-RP-A203 "Qualification procedures for new technologies") . In particular, the components can be tested, for example, in pressure vessels at 1.5 X 30 MPa (300 bars). The pressure vessels are filled with a relevant dielectric fluid to investigate whether the functions of the components in these harsh environments are the same as in the atmospheric environment.
[0013] According to the invention, a system of energy cells is further provided, comprising a number of such energy cells that are configured to be replaceable, a structure to support the energy cells, and electrical connections, in particular a support bar organization, for the connection of the energy cells. The energy cell system is specifically adapted for deep water applications, because the energy cell system can simply be arranged in an outer housing that encapsulates the energy cell system. "What encapsulates" means that the energy cells in the energy cell system are located in a dielectric environment.
[0014] As an option, the energy cell system contains energy cells exposed to pressure in order to simplify the general constitution as an outdoor housing providing an atmospheric pressure environment can be omitted. Accordingly, the energy cell system is not in an atmosphere of atmospheric pressure, but the energy cell system is trapped in a pressurized environment. "Pressurized environment" in the context of the invention means that the internal pressure is similar to the external pressure, for example, the pressure of deep waters under seabed conditions.
[0015] Particularly advantageous embodiments and features of the invention are given through the embodiments, as revealed in the descriptions that follow. Additional embodiments can be derived from combining the resources of the various embodiments described below, and resources from the various categories of embodiments can be combined in any appropriate manner.
[0016] In a preferred embodiment of the energy cell according to the invention, the energy cell comprises a hermetically sealed structure. "Hermetically sealed structure" means that the energy cell housing completely encapsulates the internal components and parts of the energy cell so that the components, fragments or parts of the components inside the energy cell are retained within the energy cell housing if a capacitor bank or electronic module may be damaged. For this reason it is possible to maintain the entire operating system in the event of a failure of one or more energy cells in a system of energy cells because the other energy cells, in particular the energy cells directly or indirectly next to (s) ) damaged energy cell (s) are not affected by such failure.
[0017] Preferably, the energy cell according to the invention and, in particular, according to this embodiment, comprises a pressure compensation system. Such a system allows a quick and easy compensation of the internal pressure of an energy cell to the pressure of its external environment or that surrounds it. For this reason, if the pressure increases in the environment of such an energy cell, for example, due to an increase in pressure caused by the sinking of the energy cell in an even deeper water, the system allows the compensation of the internal pressure at a pressure similar to the action of external pressure acting on the energy cell. "Similar pressure" in the context of the invention means that a slightly different or approximately the same pressure is used inside and outside the energy cell. In some embodiments, it may be favorable if a small overpressure is present within the energy cell in order to stabilize the construction of the energy cell housing.
[0018] Preferred examples of such pressure compensation systems can be a bellows or a bladder that is placed inside the energy cell housing to compensate for the difference in volume that occurs during the temperature and / or pressure variation. It is possible for the pressure compensation system to have an opening to the outside of the energy cell so that the fluid flowing around the energy cell can flow into the pressure compensation system. Then, an overpressure on the outside of the energy cell can be compensated by draining some fluid into the pressure compensation system through the opening. For example, some fluid can be pushed into a bladder inside the energy cell, thereby decreasing the space in the energy cell. In this way, the pressure inside the energy cell will be increased due to the reduction in space.
[0019] Preferably, the pressure compensation system comprises a number of openings in the energy cell housing to regulate the pressure inside the energy cell housing according to the ambient pressure. The openings can allow the intrusion of external fluid into the interior of the energy cell so that the pressure inside and outside the energy cell remains balanced, for example, to be almost equal. This is a very easy way to compensate for the pressure while maintaining the hermetic seal of the housing within the meaning of the invention. The size of the openings are within about 1 mm to about 10 mm, and preferably within about 1 mm to about 5 mm. The openings can preferably be designed such that they allow pressure compensation between the inside and outside of the energy cell housing. In this configuration, additional components of a pressure compensation system are not necessarily necessary. Of course, the openings can be combined with additional pressure compensation systems, as described in the previous paragraph.
[0020] In a further embodiment of the energy cells according to the invention, a number of openings made to allow the circulation of a cooling fluid through the interior of the energy cell are comprised in the energy cell housing. Preferably, the openings are located at the bottom and the top of an energy cell so that fluid is allowed to flow through the interior of the energy cell. In this embodiment, the openings are preferably large openings having a size greater than about 10 mm and, even more preferably, greater than about 50 mm. In a particularly preferred embodiment, the opening comprises at least part of, preferably the entire bottom and / or top of the energy cell housing. In this configuration, an additional pressure compensation system can be omitted because of the size of the openings. The reason is that the size of the openings is so large that the interior and exterior are directly connected to each other so that, at any time, the interior of the energy cell has a pressure similar to or equal to the ambient pressure.
[0021] The opening (s) of the energy cell according to this embodiment preferably comprises (s) a filter. The filter can be a filter mesh or any other filter made of a specific material so that the components, or fragments, or parts of the interior components can be filtered and / or prevented from being transported outside an energy cell if a component within the energy cell will explode, or otherwise fail. If the openings are covered with such a filter, contamination of the fluid surrounding the energy cells or the vicinity of the energy cells with fragments or parts of a broken cell component can be easily avoided.
[0022] Preferably, the energy cell may comprise a heat exchanger to cool the interior of the energy cell, in particular electronic modules, such as semiconductors (for example, IGBT’s). A heat exchanger can be an active heat exchange system or it can be a passive system, such as a heat sink that protrudes through the energy cell housing. In this way, the heat exchanger is arranged in a part of the energy cell housing. The heat exchanger allows the temperature inside the energy cell to be reduced through an active or passive delivery of heat to the outside of the energy cell. By cooling the outside of the energy cell in an active or passive manner, the temperature inside the energy cell can be reduced simultaneously. In a preferential constitution, electronic modules, in particular semiconductors, are mounted directly on heat exchangers, for example, they are supplied with heatsinks, so that the cooling of these components is done more efficiently.
[0023] An energy cell can comprise a number of electronic modules. Taking into account that the interior of the energy cells, according to the invention, is generally pressurized, these media are under about the same pressure as the surrounding environment, for example, about 3,000 meters under water, all electronic components they must endure such great pressure.
[0024] According to a preferred embodiment of the energy cell system comprising a structure to support a number of replaceable energy cells, as explained in detail above, the system may comprise a cooling system for the energy cells. The cooling system can be a passive cooling system such as a heat exchanger or an active cooling system such as a fan or the like.
[0025] A preferred example of a passive cooling system, can be a convection cooling system that uses a fluid. "Convection cooling system" means a system in which a cooling fluid, preferably an inert fluid, circulates through the energy cell system, thereby cooling the energy cells. The circulation of the cooling fluid is directed by a convection mechanism in which the temperature of the fluid is increased in the hottest parts of the energy cell (s). The heated fluid will then be cooled in the cooler parts of the energy cell system, in particular in the outer housing which is, in general, cooled by means of the cold water from the outside surrounding the energy cell system. In these parts of the energy cell system, the fluid circulates from the parts of the energy cell with the highest temperatures to the parts of the energy cell system that have the lowest temperatures and, after cooling the fluid, it returns for the region with the highest temperature.
[0026] Fluids suitable for use in the energy cell systems of the invention are inert fluids such as dielectric fluids. Dielectric fluids do not cause short circuits in energy cells, even when the fluid is directly in contact with the components of the energy cell or the energy cell system. Preferred examples of such dielectric fluids are silicone oils, mineral oils, or ester-based polymer fluids. The advantage of such fluids is that their density, in general, is reduced with increasing temperature. This can be used to induce a free increase in the convection flow. The cooler walls of the outer housing will have the opposite effect on the density of the fluids, inducing a free decrease in the convection flow. The circulation of the fluid will provide the temperature transport necessary to ensure sufficient cooling of the energy cells, in particular the components of the energy cells that generate large amounts of thermal energy such as capacitors and electronic modules.
[0027] According to the variation or a further embodiment of the invention, the energy cell system can comprise an external housing around the assembly structure and the energy cells. The external housing is specifically adapted for deep water applications. In particular, the external housing prevents water from entering the energy cell system. The external housing has the function of encapsulating the components of the system of energy cells in the environment, especially the sea water that surrounds it. In general, an additional function of the external housing is to withstand the pressures of the deep water environment that surrounds it, for example, pressures of more than 30 MPa (300 bar or more).
[0028] As an option, the external housing allows pressure compensation between the inside and outside of the energy cell system, so that the internal pressure of the energy cell system is similar or almost equal to the external pressure of the cell system power. Therefore, during a deep water application, the energy cell system is, in general, in a pressurized state. This allows for a simple general construction of the energy cell system because the additional pressure compensation system as conventionally used in subsea applications is not required.
[0029] Preferably, the outer housing around the energy cell system comprises a volume compensation system for the entire energy cell system. This system allows compensation for pressure and temperature differences between the interior and exterior of the exterior housing, which will occur during storage, transport, installation and removal of the energy cell system. In other words, the pressure inside the energy cell system will be kept almost equal to the pressure of the environment, for example, the pressure of the sea water environment. The volume compensator may, for example, comprise a flexible element, such as a bellows, a membrane or a bladder, which transmits the pressure of the environment from the outside to the inside of the outer housing and allows the volume changes of the dielectric fluid inside the outer housing. Such energy cells and energy cell systems are applicable, for example, in deep water power grid systems, in particular in variable speed drives, for example, in systems for the recovery of oil and / or gas from extreme depths or gas compression at these depths.
[0030] An additional embodiment provides an underwater variable speed drive, comprising a system of energy cells in any of the above configurations.
[0031] A practically preferred embodiment of the energy cell system for applications in deep or underwater waters is described below. The energy cell system consists of a number of replaceable energy cells, a structure to support the energy cells, and an outer housing around the mounting structure and the energy cells, in which the entire system is adapted to deep water applications. The energy cells, the structure and the outer housing can be incorporated in the same way as described in the aforementioned preferred embodiments of the invention.
[0032] Each of the energy cells in the energy cell system separately comprises an energy cell housing that is made of an insulating material, a capacitor bank, an electronic module and input / output connectors.
[0033] In order to withstand high pressures in deep water applications, the structure is preferably at least partly made of a metallic material, while other non-metallic materials with adequate stiffness can be used in the same way form. If the energy cell system still comprises electrical connectors to connect the input / output connectors for the number of energy cells, the structure preferably supports the electrical connections.
[0034] According to an additional preferred embodiment, the outer housing is, at least in part, filled with a dielectric fluid, in particular a dielectric liquid. At least partly filled means, in the context of the invention, that the amount of fluid is adapted such that the dielectric fluid can be used to generate a back pressure on the inside of the housing to adapt the energy cell system for water applications deep. In addition, the fluid can be used to prevent water from entering the energy cell system. In general, the pressure increases outside the outer housing of the energy cell system during the movement of the system towards the seabed and the difference between the internal and external pressures is preferably equalized through a system volume compensation for pressure equalization as previously detailed. The fluid inside the outer housing can be used to assist in generating a respective back pressure inside the outer housing. For this purpose it is appropriate to use non-compressible or less compressible dielectric fluids, such as fluids in the form of a solution or gel, for the generation of a back pressure in a relatively large internal volume of the entire energy cell system. The dielectric fluid can be, for example, a liquid such as silicone oil, a transformation oil or the like.
[0035] In addition, the energy cell system, optionally, comprises a cooling system for the energy cells that can be incorporated as described above in relation to the general preferred embodiments.
[0036] This system of energy cells is specifically adapted to withstand high pressures in deep water applications, such as under conditions with high pressures present, for example, in more than 200 meters under normal sea level. In particular, the energy cells, the structure and the outer housing are adapted to these severe conditions.
[0037] Features of the above aspects and embodiments of the invention may be combined, unless noted otherwise. Brief description of the drawings
[0038] Other objects and resources of the present invention will become apparent from the detailed descriptions that follow, considered in conjunction with the accompanying drawings. It should be understood, in any case, that the drawings were designed for illustration purposes only and not as a definition of the limits of the invention. In the drawings, similar reference numbers refer to similar objects throughout the description. The objects in the diagrams are not necessarily drawn to scale.
[0039] Fig. 1 shows a perspective view of parts of an energy cell system comprising a number of energy cells according to the invention, which are mounted on a structure;
[0040] Fig. 2 shows a perspective view of a first embodiment of an energy cell according to the invention;
[0041] Fig. 3 shows an exploded view of a variant of an energy cell of the first embodiment similar to that of Fig. 2;
[0042] Fig. 4 shows a perspective view of a second embodiment of an energy cell according to the invention;
[0043] Fig. 5 shows a perspective view of a third embodiment of an energy cell according to the invention;
[0044] Fig. 6 shows a perspective view of parts of a variable speed drive in which the energy cells shown in Fig. 3 are used;
[0045] Fig. 7 shows a front view of a prior technology of a power cell system for use on land;
[0046] Fig. 8 shows an enlarged view of the previous technology energy cell system of Fig. 7. Detailed Description
[0047] Fig. 1 shows a perspective view of an energy cell system 100 (shown only partially) for deep water applications, comprising a number of energy cells 1, according to the invention and a structure 20. System 100 is adapted for deepwater applications because of the specific construction of energy cells 1. Each energy cell comprises an insulating energy cell housing 2, input connectors 5, and output connectors 6. The cell housing of energy 2 of energy cells 1, has an opening 15 at the top of energy cell 1.
[0048] As shown in Fig. 1, the metallic structure 20 has, on each of its two sides, two rows and five rows of energy cell storage positions. In total, structure 20, as exemplified in Fig. 1, has positions for twenty energy cells 1. Of course, structures with more or less energy cell storage positions can be constructed without separating from the invention. In addition, alternative arrangements of energy cells 1, for example, in separate rows and rows or in a cylindrical shape, can be used in the same way. At each location, an energy cell 1 can be mounted. Preferably, the energy cells 1 are assembled such that they can be easily disassembled for maintenance or replacement.
[0049] The housing of energy cells 2 of each of the energy cells 1 are made of an insulating material. In this way, each of the energy cells 1 is electrically isolated against the metal structure 20 that supports the energy cells. In addition, the insulating energy cell housing 2 allows for electrical isolation of each energy cell from the energy cells surrounding it in the same way.
[0050] The energy cells 1 according to the invention, having an insulating energy cell housing 2, is advantageous over the prior art energy cells 200, as shown in Figs. 7 and 8, because they do not require any additional insulation material 400 between the energy cell housing 200 and the mounting frame 300. Conventionally, the electrical insulation of the metal structure and the surrounding energy cells is done with a blanket or layer made of an insulating material. According to the invention, it is in this way possible to make energy cells more simply and cheaply because of the no need to use additional insulation elements, as used in conventional energy cells. In addition, it is easier to replace a power cell because energy cells 1 can be mounted directly on frame 2.
[0051] The energy cells 1, as shown in Fig. 1, comprise input connectors 5 and output connectors 6. The input / output connectors 5, 6, are arranged on one side of each energy cell 1 such that they can be easily connected with a support bar arrangement (not shown in the figure) of a power cell system to electrically connect the connectors with the other electronic parts of the power cell system.
[0052] In Fig. 1, the energy cells 1, which are shown, have an opening 15 on the upper side of the insulating energy cell housing 2. The opening is arranged such that the opening has a specific distance from each metal part structure 2 or the energy cells 1 surrounding it. Therefore, even if there is no insulating material in the opening part, the energy cell 1 is electrically isolated against the structure 20. At the base of the energy cell housing 2, a respective opening can be provided (not shown in Fig. 1 ). The openings can be used to cool the internal components of the energy cell 1, in particular the capacitor banks (not shown in the figure), by means of a cooling fluid that flows through the interior of the energy cell 1.
[0053] Fig. 2 shows a perspective view of a first embodiment of a power cell 1 according to the invention, comprising a power cell housing 2, input / output connectors 5, 6, and a heat exchanger heat 7. The housing of energy cells is made of an insulating material to provide electrical insulation against the surrounding parts (not shown in the figure) of a system of energy cells such as, for example, a structure or energy cells surrounding areas. The housing of energy cells 2 according to this embodiment, is provided such that the interior of the energy cell is hermetically sealed against the environment. In this way, the components of the energy cells inside this compartment are protected against any contamination that may be caused due to the failure of the surrounding energy cells. In addition, in the event of failure of such an energy cell 1, the components or fragments of these components within an energy cell would be retained in the hermetically sealed housing, thereby avoiding any contamination outside this energy cell.
[0054] As the internal components of a power cell, in particular, the electronic modules and the capacitor bank, generate heat during operation, it is preferable to cool the interior of a hermetically sealed power cell. For such a cooling operation, one or more heat exchangers 7 can be supplied in one part of the energy cell housing 2. "Supplied in the energy cell housing" means that a first part of the heat exchanger, in general, is provided outside the housing and where a second part is provided inside the energy cell housing. The first and second parts are connected in such a way that the thermal energy generated can be transported from the inside to the outside of an energy cell. To allow for such transport of thermal energy, the first part, supplied outside the energy cell, is cooled to such an extent as thermal energy is generated inside the energy cell, especially in the electronic modules (for example, isolated-port bipolar transistors, also called IGBT's). The outside of the heat exchanger 7 can be a heat sink that transfers thermal energy from a higher temperature generated within a solid material to a lower temperature fluid medium. Examples of such heatsinks are active or passive components, preferably comprising a base and a number of fins. The fins are responsible for increasing the surface area responsible for the transfer of energy. To further increase the throughput, an active cooling element, such as a cooling fan or the like, can be supplied to the fins. As an alternative, the fins can be arranged such that a convective flow of cooling fluid between the fins is not impeded. A convective flow of the cooling fluid is generally supported if the fins are provided in a substantially vertical manner.
[0055] Fig. 3 shows an exploded view of a variation of an energy cell 1, according to the first embodiment. This power cell 1 comprises a power cell housing 2, openings for the input and output connectors 4, and the electronic modules 8. In Fig. 3 the connectors are not shown because they are hidden inside the cell housing of energy by opening the energy cell. The connectors are located at the end of the busbar of the support bar 11 (partially shown in Fig. 3) which is connected with the electronic modules 8. The internal support bar is preferably composed of a material of high conductivity to allow a good connectivity between the electrical modules and the respective input and output connectors. In the operational state, the internal support bar 11 and the electronic modules 8 are encapsulated in the hermetically sealed energy cell housing. In the main part of the power cell housing, capacitor banks (not shown in the figure) are provided.
[0056] In order to be adapted for deep water applications, it is preferable that a pressure compensation system is provided in the energy cell housing. In this way, each energy cell in a system of energy cells has its own pressure compensation system so that the exterior of the energy cells can be set at a pressure of the environment, for example, the pressure that exists under the conditions of deep waters on the seabed. The advantage is that the entire energy cell system does not need to be placed under a pressure of an atmosphere as is the case with conventional systems.
[0057] Fig. 4 shows a perspective view of a second embodiment of a power cell 1 according to the invention comprising a power cell housing 2, the input and output connectors 5, 6, a heat exchanger 7 (only the external parts are shown), and small openings 25.
[0058] The energy cell housing 2 is preferably made of an insulating material and the connectors 5, 6, and the heat exchanger 7, are in the same location as the first embodiment. The difference with respect to the first embodiment is in the provision of openings 25 in the upper and / or lower part of the energy cell housing. These openings are small holes 25 that extend through the energy cell housing 2 to allow pressure compensation within the energy cell housing to a pressure present in the energy cell environment 1. The size of the openings is small for that the energy cell housing is considered almost tight. Thus, in the event of a failure of the energy cell, most components or fragments thereof are retained in the energy cell housing. The openings 25 are large enough for pressure compensation. Of course, even if the small openings are provided in the substantially tightened energy cell housing, the energy cell according to that embodiment can have an additional pressure compensation system in the same way.
[0059] Fig. 5 shows a perspective view of a third embodiment of an energy cell according to the invention. The power cell comprises a power cell housing 2, capacitor banks 3, input and output connectors 5, 6, a heat exchanger 7, electronic modules 8, and openings 15, 16 on the top and at the bottom of the energy cell.
[0060] According to this embodiment, the openings 15, 16, extend over the total area of the upper and lower part of the energy cell housing 2. The advantage of this configuration is that a cooling fluid can flow freely through from inside the energy cell 1. Therefore, a pressure compensation system is not necessary because the pressure inside is the same as the pressure outside the energy cell. Preferably, the openings are covered with a filter (not shown in the figure) such as a filter mesh to keep the components and their broken fragments inside the energy cell after the energy cell breaks. Contamination of the fluid on the outside of the energy cell with components or fragments of a broken energy cell can be substantially prevented or at least prevented by means of such filters.
[0061] As the filter at the top and bottom of the energy cell housing is not shown in Fig. 5, the internal components are visible. A number of capacitor banks 3 are arranged in many rows and lines in the main parts of a power cell 1. Capacitor banks 3 are directly connected with electronic modules 8 in which these connections are not shown in Fig. 5 to facilitate better understanding.
[0062] The input and output connectors 5, 6, the heat exchanger 7, and the electronic modules 8 with the internal support bars 11 in the energy cell 1 are the same as in the first and second embodiments. For this reason, regarding the detailed explanation of these components we refer to the explanations previously mentioned.
[0063] In Fig. 6 a perspective view of parts of a variable speed actuator 500 for deep water applications is shown in which a system of energy cells 100, as shown in Fig. 1 is used. The energy cell system 100 is shown on the right side in Fig. 6, comprising a number of energy cells 1 according to the first embodiment of the invention, a metal structure 20, and a support bar arrangement 18. The arrangement support bar 18 connects the input and output connectors of each of the power cells with each other. The input and output assemblies are connected to transformer unit 50. Therefore, the energy cell system 100 is a separate system that can be used in a pressurized atmosphere because each of the energy cells 1 is adapted for deep water applications. . In this way, the energy cell system 100 can be formed in a simpler way and does not require the encapsulation of the energy cell system in a housing that maintains the environment of an atmosphere within it.
[0064] In Fig. 7, a front view of a previous technology energy cell system for use on land is shown, in which a number of energy cells 200 are supported in a metal structure 300. As the cell housing of energy is made of metallic material, an insulation material 400 in the form of a blanket is disposed between the housing of energy cells and the structure 300. The insulation material is necessary to insulate the energy cells 200 against the metal structure for support the energy cells.
[0065] Fig. 8 shows an enlarged view of the previous technology energy cell system of Fig. 7. As can be seen from this figure, the energy cells have an energy cell housing with many openings to allow a cooling fluid, preferably a gas, to flow through the energy cells. In any case, as can be easily estimated from this figure, conventional energy cells are not suitable for use under a pressurized atmosphere because the electrical modules and other parts of the energy cells are not adequately protected against damage and short- circuits under such extreme conditions.
[0066] Although the present invention is disclosed in the form of preferred embodiments and variations thereof, it will be understood that numerous additional modifications and variations could be made the same without departing from the scope of the invention. While the variable speed drive was used as a basis for the description, the energy cells according to the invention can be used to good effect in subsea applications other than the variable speed drive. For example, energy cells could be used, for example, in engines for underwater vehicles or, as well as, in underwater power plants, etc. For the sake of clarity, it is to be understood that the use of "one" or "one" through this application does not exclude a plurality, and "understanding" does not exclude other steps or elements. A "unit" or "module" can comprise a number of units or modules, unless otherwise specified.

权利要求:
Claims (15)
[0001]
1. Energy cell system (100) for deep water applications comprising - a number of energy cells (1), each energy cell (1) comprises an insulating energy cell housing (2), a capacitor bank (3), an electronic module (4) and input / output connectors (5, 6), - a frame (20) to support the power cells (1), and - an outer housing around the mounting frame ( 20) and energy cells (1), this outer housing is adapted for deep water applications, characterized by the fact that the housing of the energy cells (2) of each of the energy cells (1) is made of an insulating material, and the structure (20) is at least partially made of a metallic material.
[0002]
Power cell system (100) according to claim 1, characterized in that it also comprises electrical connections (18) for connecting the input / output connectors (5, 6) of the number of energy cells (1).
[0003]
3. Power cell system (100) according to claim 2, characterized by the fact that the structure (20) supports the electrical connections (18).
[0004]
Energy cell system (100) according to any one of claims 1 to 3, characterized in that the outer housing is at least partially filled with a dielectric fluid.
[0005]
Energy cell system (100) according to claim 4, characterized in that the fluid is preferably a silicone oil, a mineral oil or an ester-based polymer fluid.
[0006]
Power cell system (100) according to any one of claims 1 to 5, characterized in that it further comprises a cooling system for the power cells (1).
[0007]
Power cell system (100) according to claim 6, characterized in that it comprises a convection cooling system using a fluid.
[0008]
8. Power cell (1) for use in a power cell system (100), as defined in any one of claims 1 to 7, characterized in that it comprises a power cell housing (2), a capacitor bank ( 3), an electronic module (4) and input / output connectors (5, 6), the housing of the energy cell (2) being made essentially of an insulating material.
[0009]
Power cell (1) according to claim 8, characterized in that it comprises a hermetically sealed structure.
[0010]
Energy cell (1) according to claim 8 or 9, characterized in that it comprises a pressure compensation system.
[0011]
Power cell (1) according to claim 10, characterized in that the pressure compensation system comprises a number of openings (14) in the power cell housing (2) to regulate the pressure inside the energy cell housing according to ambient pressure.
[0012]
Power cell (1) according to claim 8, characterized in that it comprises a number of openings (15) in the power cell housing (2) made to allow the circulation of a cooling fluid through the interior of the energy cell (1).
[0013]
Power cell (1) according to claim 12, characterized in that an opening (15) comprises a filter (16).
[0014]
Energy cell (1) according to any one of claims 8 to 13, characterized in that it comprises a heat exchanger (7) for cooling the interior of the energy cell (1).
[0015]
Power cell (1) according to claim 14, characterized in that the heat exchanger (7) is arranged in a part of the power cell housing (2).

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同族专利:

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公开号 | 公开日

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EP2732543A1|2014-05-21|

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CN103843241A|2014-06-04|

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BR112014008192A2|2017-04-11|

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US20150292304A1|2015-10-15|

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EP2579438A1|2013-04-10|

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US9260946B2|2016-02-16|

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WO2013050315A1|2013-04-11|

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CN103843241B|2017-07-28|

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EP2732543B1|2015-07-15|

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法律状态:
2018-12-11| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-10-08| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-09-15| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2020-12-22| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 01/10/2012, OBSERVADAS AS CONDICOES LEGAIS. |

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2021-07-13| B25A| Requested transfer of rights approved|Owner name: SIEMENS ENERGY AS (NO) |

优先权:

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申请号 | 申请日 | 专利标题

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EP11184092.2A|EP2579438A1|2011-10-06|2011-10-06|Power cell for deepwater application|

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EP11184092.2|2011-10-06|

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PCT/EP2012/069319|WO2013050315A1|2011-10-06|2012-10-01|Power cell for deepwater application|

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